60kV Electron Beam Welding Machines
60kV electron beam welding machines are typically used for the manufacture of small components including:
- Battery cans
- Medical components
- Aneroid capsules
- Latches
- Bellows
- Relays
- Electronic parts, including transducers
The low heat input means that sensitive internal electronics packages may be sealed in the device without harm.
Applications in the automotive industry include airbag inflators, vibration dampers, gearbox components, transmission parts, and turbocharger shaft wheel assemblies.
ECO Model
The ECO model has a modular, flexible design to enhance production capabilities. The ECO is ideal for welding small-to-medium-sized components, with a small footprint and high-efficiency. Find full details below or download the datasheet.
Specification
Standard Equipment
Advanced Features
Tooling Options
Gallery
| Standard chamber sizes include*
|
300x300x300m
355x355x355mm 450x450x450mm 610x610x610mm |
| 60kV beam power
|
Standard up to 4kW (60mA at 60kV)
Optional up to 6kW (100mA at 60kV) |
| Gun vacuum | 10-5 mbar range |
| Chamber vacuum | 10-4 mbar range |
| Chamber pump down time (to 10-4 mbar) | 30-120 seconds** |
| Weld depth at 760mm per minute (at 4kW) | Stainless steel = 15mm |
*Other sizes are available upon request
**Dependent on pump specification, chamber size and customer requirements
- Air-conditioned electrical cabinet
- Beam deflection patterns
- CCTV HDMI viewing system
- Chamber viewing window
- Directly heated cathode
- eWon ethernet hub for remote diagnostics
- External rotary manipulator
- Filament alignment jig
- Function generator for application of welding patterns
- High-quality HDMI camera, with adjustable cross hairs and video capability
- Industrial PLC
- Manual gun-slide ±32mm
- Mechanical and diffusion pumps for high-vacuum operation
- PC-based HMI, with recipe storage and data logging
- Separately pumped gun column (turbo-molecular)
- Automatic joint finder and imaging using back scattered electrons
- Bino optics
- CNC control
- Dry vacuum pumps
- Larger, motorised gun-slides (PLC controlled)
- Recirculating water chiller
- Special beam functions, including beam splitting
- Automatic focus and alignment
- Chamber extensions
- Custom tooling
- Indexing carousel
- Internal rotary manipulator and tilt
- Tailstock
- XY table
ECO Model
60kV Gun Column
HMI with CNC Control
Internal Carousel
Rotary Table
60kV Welds
CW Model
The CW model has a modular, flexible design to enhance production capabilities. The CW is ideal for the welding of medium-sized components and is suitable for thermally conductive materials. Find full details below or download the datasheet.
Specification
Standard Equipment
Advanced Features
Tooling Options
Gallery
| Standard chamber sizes include
Other sizes are available upon request
|
450x450x450mm
610x610x610mm 1,000x750x800mm 1,100×1,100×1,100mm 1,400×1,000×1,250mm 2,250×1,250×1,400mm |
| 60kV beam power | Standard up to 6kW (100mA at 60kV) Optional up to 15kW (250mA at 60kV) |
| Gun vacuum | 10-5 mbar range |
| Chamber vacuum | 10-4 mbar range |
| Chamber pump down time (to 10-4 mbar) | Dependent on chamber volume, pump specification and customer requirements |
- Air-conditioned electrical cabinet
- Beam deflection patterns
- Chamber viewing window
- Directly heated cathode
- eWon ethernet hub for remote diagnostics
- Filament alignment jig
- Function generator for application of welding patterns
- High-quality HDMI camera, with adjustable cross hairs and video capability
- Industrial PLC
- Manual gun-slide ±32mm
- Mechanical and diffusion pumps for high-vacuum operation
- PC-based HMI, with recipe storage and data logging
- Separately pumped gun column (turbo-molecular)
- Automatic focus and alignment
- Automatic joint finder and imaging using back scattered electrons
- CNC control
- Dry vacuum pumps
- Internal rotary tilt carousel
- Mylar film protector
- Recirculating water chiller
- Special beam functions, including beam splitting
- Chamber extensions
- Custom tooling
- External rotary manipulator
- Indexing carousel
- Internal rotary manipulator, tilt, and Z lift
- Motorised gun-slide
- Motorised run-out platform
- Tailstock
- XY table
CW Model
Heavy-duty gun column and HDMI camera
HMI with CNC Control
Custom tooling table with z-lift
Manual scissor lift, indexing carousel, and beam probe
60kV welds
